ADLINK PCI-8158/PCI-8154 Modular Architecture Advanced Pulse Motion Control Card

Core Hardware Features

Bus architecture: PCIe universal plug and play bus; Modular hardware design, supporting optional daughter board expansion function.

Pulse output: maximum pulse output rate of 6.55MHz; Pulse format support: OUT/DIR, CW/CCW, AB phase three modes.

Interpolation capability (significantly enhanced compared to PCI-8134A)

2-4 axis linear interpolation

2-axis arc interpolation

3-axis spiral interpolation

Support multi axis continuous interpolation to achieve continuous contour motion

Advanced sports functions

Position/speed online rewriting coverage

Hardware emergency stop input

Hardware location comparison and triggering (requires DB-8150 daughter board, up to 1 MHz)

Support HSL industrial network (requires DB-8151 sub board, single HSL main station)

Handwheel pulse input (PA, PB); Multi axis synchronous start stop STA/STP

Onboard index switch, software anti plagiarism protection

IO isolation: differential signal of motion related IO pins, with 2500 VRMS optoelectronic isolation.

System Expansion: A single computer system can support up to 12 control cards working simultaneously.

Compatible with Mitsubishi, Panasonic, Yaskawa servo drives and stepper motors, suitable for various linear and circular trajectory manufacturing scenarios.

Key Technical Specifications (Pulse Motion Control)

Item Parameter

Maximum number of control axes PCI-8158:8 axes; PCI-8154:4 axis

Pulse output frequency 0.01   pps~6.5   Mpps (programmable)

Maximum acceleration of 245 Mpps ²

Speed resolution 16 bits

Encoder input rate 6.55 MHz (4x AB decoding, compatible with 1-meter cable)

Encoder counter resolution 28 bits

Positioning and counting range -134   217   728~+134   217   727 pulses (28 bits)

4 sets of counters and 5 sets of comparators per axis resource

Sports interface I/O signal

Signal type description

Lock input LTC position Lock input pin

Compare output CMP positions and compare output pins

Encoder interface EA, EB incremental encoding signals; EZ encoder Z-phase index signal

Mechanical switch input PEL positive limit, MEL negative limit, SD deceleration, ORG origin signal

Servo interface INP positioning completed, ALM servo alarm, ERC error reset, RDY servo ready, SVON servo enabled

Universal isolation IO 8-channel isolation DI (GDI, multiplexed LTC/PCS/SD/CLR/EMG emergency stop); 8-way isolated DO (DO, multiplexed CMP position comparison output)

TTL universal IO 16 channel TTL digital input, 16 channel TTL digital output

Auxiliary signal PA/PB handwheel pulse; STA/STP synchronous start stop signal

Software support

Operating systems: Windows 8.1/7, Linux, RTX 8.1a real-time operating system.

Development compatibility: VB, VC++, BCB, VB.net; Provide sample programs with source code.

Supporting tool software: MotionCreatorPro2 motion debugging configuration software.

Ordering Information&Optional Accessories

1. Board and sub board

PCI-8158: Advanced 8-axis servo/stepper motion controller

PCI-8154: Advanced 4-axis servo/stepper motion controller

DB-8150: High speed trigger sub board (realizing hardware position comparison triggering)

DB-8151: Single channel HSL main station controller sub board

2. Terminal board (shared terminal board model with PCI-8134A)

DIN 100S 01: 100pin SCSI II, DIN rail mounted terminal board

DIN 814 GP: Universal 100 pin SCSI II terminal board

DIN-814M0: compatible with Mitsubishi MR-J2S-A servo

DIN-814M-J3A0: compatible with Mitsubishi MR-J3A/J4A servo

DIN-814Y0: Compatible with Yaskawa Sigma V servo

DIN-814P-A40: compatible with Panasonic MINAS A4/A5 servo

3. Cable

ACL-102100-1: Used for PCI-8154, 1-meter 100 pin SCSI II cable

SCSI VHDCI 100P: Used for PCI-8158, supports 2m and 3m length cables

The complete terminal board and cable information can be found on pages 6-31 of the reference manual.

Overview of connector pins

Using a 100 pin Mini SCSI connector;

Including pulse output OUT ± and direction DIR ± for each axis; servo SVON/ERC/ALM/INN/RDY; Encoder EA ±, EB ±, EZ ±; limit PEL/MEL, origin ORG; Universal isolation GDI/DO;

External power supply VDD, E24V, EXGND external ground;

PCI-8158 has 8 axes, and this connector only leads out 0-3 axes. The remaining 4-7 axes require additional interfaces.