Omron FZ5 series visual system

1. Product positioning and core advantages

The FZ5 series is Omron’s industrial high-precision visual inspection system, designed for automated production line positioning, size measurement, defect detection, barcode recognition, and other scenarios.

Support high-precision object positioning and unit conversion of measurement results

Easy to integrate interface, supports EtherNet/IP, protocol free Ethernet PLC Link

The program is extensible, easy to set up, and suitable for multi camera collaborative work

2. System configuration

Core equipment: FZ5 sensor controller, camera, light source, light source controller, industrial switch

Communication cable: Category 5e and above shielded twisted pair (STP), RJ45 interface

Control mode: PLC I/O control, PC configuration, trigger sensor input

​3. Core hardware model and parameters

(1) Sensor controllers (classified by performance)

Type, Model, Camera Number, Output Type, Characteristics

High speed integrated LCD FZ5-1100/1105 2 NPN/PNP high-performance processing

High speed box type FZ5-1100-10/1105-10 4 NPN/PNP supports 4 cameras

Standard integrated LCD FZ5-600/605 2 NPN/PNP universal type

Standard Box Type FZ5-600-10/605-10 4 NPN/PNP Universal 4 Camera

Simplified Box Type FZ5-L350/355 2 NPN/PNP Low Cost

Compact Box FZ5-L350-10/355-10 4 NPN/PNP Low Cost 4 Camera

Power supply: 20.4-26.4VDC

Working temperature: 0-50 ℃

Interface: Gigabit/100Mbps Ethernet, RS-232C, USB × 4, analog RGB

Scene storage: 128

(2) Camera (by pixel and type)

Type Pixel Frame Rate Represents Model

Digital CCD 300000 80fps (12.5ms) FZ-S/SC

Digital CCD 2 million 30fps (33.3ms) FZ-S2M/SC2M

Digital CCD 5 million 16fps (62.5ms) FZ-S5M2/SC5M2

High speed CCD 300000 204fps (4.9ms) FZ-SH/SHC

Small CCD 300000 80fps (12.5ms) FZ-SF/SFC/SP/SPC

Intelligent CMOS 752 × 480 60fps (16.7ms) FZ-SQ series

(3) Camera cable

Standard/Bending resistant/Right angle/Long distance four types

Length: 2m/3m/5m/10m/15m

Expansion Unit FZ-VSJ: Maximum cascading of 3 wires, total length 45m

The 5-megapixel camera only supports a maximum standard line of 5m

(4) Lens

1/3 inch sensor: focal length 3.5-100mm, C interface

2/3-inch sensor: focal length 6-100mm, compatible with 2/5 million pixels

Specialized for small cameras: FZ-LES3/6/16/30

Anti vibration type: Suitable for high vibration dynamic production lines, fixed aperture

4. Core processing functions

Search categories: flexible search, sensitive search, circular search, corner detection

Measurement category: edge position/spacing, area center of gravity, defect detection, barcode/QR code OCR

Image category: Position compensation, filtering HDR、 Polarization transformation, panoramic stitching

Process categories: conditional branching, parallel processing, data logging, result output

5. Accessories and Installation

Display: 8.4-inch TFT (FZ-M08), resolution 1024 × 768

Storage: 2GB/8GB USB memory

Bracket: VESA installation, desktop bracket

Light source: FL/FLV series, matched with dedicated controller

Installation: Controller M3/M4 hole, Camera M2/M4 hole

6. Usage and Warranty

Warranty period: 12 months

Environment: Humidity 35% -85%, no condensation

Prohibited for use in high-risk scenarios involving life and property

Smart camera complies with IEC62471-1 standard

Key questions and answers

Question 1: How many cameras can be connected to the FZ5 controller at most? What are the limitations on connecting different pixel cameras?

Answer: The FZ5 controller is divided into two camera types and four camera types, supporting up to four cameras; Regardless of the controller, a 5-megapixel camera can only connect up to 2 units and cannot connect up to 4 units.

Question 2: How long can the FZ5 series camera cable be extended to? Which cameras do not support long-distance cables?

Answer: With the FZ-VSJ expansion unit, the maximum total length of the cable can reach 45m; the 5-megapixel camera (FZ-S5M2/SC5M2) does not support 10m and 15m long cables, and only supports 5m standard cables at most.

Question 3: What barcode and QR code recognition does the FZ5 system support? What are the core measurement functions?

answer:

Barcode: Supports JAN/EAN/UPC, Code39, Code128, ITF, etc

QR Code: Supports Data Matrix (ECC200) and QR Code

Core measurement: edge position/width, circle diameter, area center of gravity, defect detection, character recognition, size measurement