ADLINK NuPRO-842 Full length PICMG 1.0 PCI/ISA Industrial Single Board Computer

Chapter 1 Product Overview (Hardware Platform, Core Specifications)

1.1 Standard Version Specifications

Full length PICMG 1.0 Rev1.0 (compatible with PCI+ISA dual bus), size 388mm × 122mm, suitable for traditional industrial full length chassis.

1.2 Computing Core Platform

CPU: MPGA478 slot, supports desktop Pentium 4/mobile Pentium 4-M processors, FSB 400/533MHz (jumper automatic/manual switching), maximum 3.06GHz desktop, 2.4GHz mobile CPU; Single processor, 512KB on-chip L2 cache, supports hyper threading, and comes with VRM9.0 power supply circuit

Chipset: Intel 845GV GMCH integrated graphics card Northbridge+Intel 82801DB ICH4 Southbridge+IT8888 PCI to ISA bridge

Memory: 2-channel 184 pin non ECC DDR DIMM slots, must be installed in pairs with the same specifications, maximum 2GB DDR266, dynamically shared memory for integrated graphics card

BIOS 4MB Phoenix Ward firmware, supports write protection, PXE diskless, DMI hardware information, USB boot, on-site BIOS refresh

1.3 Full board I/O resource list

display system

Onboard Intel Extreme Graphics integrated graphics card, 350MHz RAMDAC, rear DB15 VGA, up to 2048 × 2048 resolution 1536@32bit Reserved DVO digital display interface, can be paired with optional DB-842DVI daughter card output DVI/LVDS/TTL industrial LCD screen, with a maximum dynamic video memory of 64MB (only 32MB allocated when memory<256MB)

Internet

Dual Intel 82540EM Gigabit RJ45 Ethernet ports, PCI bus, supporting 10/100/1000M adaptive, IEEE802.3x flow control, WOL remote wake-up PXE， Each network port has an independent static MAC, with RJ45 built-in dual color speed/link indicator lights

Serial port COM

COM1 fixed RS232; COM2 can switch between RS232/RS422/RS485/485+four levels through multiple jumper wires, all of which are 10 pin onboard pins. The default addresses are COM1=3F8 IRQ4 and COM2=2F8 IRQ3

Parallel port

26 pin pin IEEE1284 parallel port, BIOS can choose Normal/EPP/ECP printing mode, default 378 IRQ7

USB

There are a total of 6 USB 2.0 ports (480Mbps): 1 rear panel, 5 onboard pins; Single port 5V/0.5A with overcurrent protection, compatible with USB1. x devices

Storage Controller

ICH4 integrates dual channel Ultra ATA100 IDE (primary/secondary channels, each channel supports two hard drives); W83627HF integrated standard 34 pin floppy drive controller

Expansion Slots 

Mini PCI 32bit/33MHz slot, capable of external network card, storage, and acquisition daughter card

audio

AC’97 2.3 onboard pin, needs to be matched with an audio board for lead out

keyboard and mouse

Rear composite PS/2 circular interface (Y-line connected to keyboard and mouse simultaneously), additional onboard external keyboard pins

Hardware monitoring and watchdog

Winbond W83627HF SuperIO+W82782 monitoring chip: real-time acquisition of CPU temperature, board temperature, dual fan speed, and various DC voltages; Programmable watchdog WDT, timing 1-255 seconds/1-255 minutes, timeout machine hard reset, register records WDT reset fault flag

Chassis management pin

Front panel (power on/reset/power/hard disk light/beep/keyboard lock), chassis cover opening detection, two CPU fan sockets

1.4 Environment and Certification

Working temperature: 0-60 ℃ (forced air cooling for heat dissipation); Storage -40~85 ℃

Humidity of 5%~95% without condensation; Support vibration/shock industrial testing

Certification: CE, FCC A-level, UL-1950, CSA, VDE industrial safety certification

1.5 Operating System Support

Windows98/ME/NT4/2000/XP、RedHat Linux， Support various embedded real-time systems

Chapter 2 Connectors and Jumpers (Full Pin, DIP Configuration)

2.1 Motherboard layout

The drawings are fully labeled with CPU, 845GV North Bridge, ICH4 South Bridge, and Double DDR slots Mini PCI、 All onboard pins, jumpers, lithium batteries, and fan sockets are located to distinguish between exposed rear panels and internal pins.

2.2 Definition of all interface pins (standardized table)

Includes VGA, RJ45 Gigabit, 10pin COM, 26pin parallel port, 34pin floppy drive, 40pin IDE, AC97 audio, USB plug PS/2、 External keyboard, fan, chassis cover, front panel, Mini PCI 124 pin complete pin signal, power supply, and ground wire definitions.

2.3 Key Function Jumper (Core Configuration Switch)

JP6 Clear CMOS: Short circuit 2-3 pins when powered off, clear RTC time, BIOS settings, power on password

JP8 FSB frequency selection: 1-2 automatic detection, 2-3 forced 400MHz, suspended forced 533MHz

JP1/JP2/JP3 COM2 level switching: combination jumper switching RS232/422/485

JP4 RS485+mode specific jumper, compatible with bus devices with automatic transmission and reception control

Chapter 3: Step by Step Tutorial for Hardware Installation

Pre installed mandatory anti-static requirements

Anti static workbench and grounding wristband throughout the process. It is forbidden to touch CPU/memory gold fingers with bare hands, as static electricity will permanently burn components.

3.1 CPU installation

Unlock the mPGA47 slot lock rod and remove the protective cover; CPU Triangle Mark Alignment Slot Pin1

The CPU is placed flat without external pressure, and the locking rod makes a clicking sound

Apply thermal grease evenly to the CPU core, lock the original heat dissipation module, and connect the fan to the FAN socket; Without heat dissipation, it will overheat, shut down, and burn out

3.2 DDR Memory Installation

DIMM1+DIMM2 must be inserted in pairs with the same specifications, and the slot buckle will automatically lock; Single memory cannot boot up properly, supports 64MB~1GB single DDR266

3.3 IDE hard drive wiring

Distinguish between primary/secondary IDE channels, align the motherboard and hard drive pins with the red Pin1 ribbon cable, and mount up to two IDE devices (primary/secondary) per channel

3.4 Basic BIOS Operations

Press Del to enter the Phoenix Ward settings interface during power on self-test, where you can adjust the startup sequence, serial port mode, parallel port type, WDT switch, power management, and hardware monitoring threshold; Parameters are stored in the lithium battery RTC

3.5 Key points of operating system installation

BIOS prioritizes setting CD/floppy drive startup; Before installing the system, load the original chipset driver and identify all PCI/ISA hardware

Chapter 4: Device Driver Installation (Windows Full Process)

The drivers are stored uniformly on the accompanying ADLINK CD, divided into three categories: chipset, graphics card, and network card. They support Win98/ME/NT/2000/XP and have a fixed installation sequence:

Intel 845GV chipset INF driver: Low level bus recognition, close background program to run Setup, restart after installation

Integrated graphics card driver: separate installation packages for Win9X/NT/2000/XP, covering 2D acceleration and multi display output

Intel 82540EM Gigabit Network Card Driver: Automatically batch recognizes dual network ports, supports WOL and PXE functions

The CD comes with the source code for watchdog testing under DOS, which can be used for secondary development of industrial control programs

Chapter 5 Development Instructions for Watchdog Timer WDT

Hardware architecture: Integrated on board programmable logic devices, two-level countdown, IO port 02E/02F control

Work logic: The software periodically executes the “feed dog” refresh timer; Trigger hardware reset of the entire machine after timeout

Two timing modes: second level (1-255s), minute level (1-255min)

Fault tracing: After the system restarts, the registers can be read to determine whether the restart was triggered by a watchdog

Development Resources: The CD provides complete DOS sample C code, which can be ported to Windows industrial control programs

Chapter 6: Optional DB-842DVI Digital Display Subcard

6.1 Functional positioning

NuPRO-842 dedicated expansion daughter card, connected to the motherboard DVO digital display interface, simultaneously outputs three types of industrial display signals: DVI, LVDS, TTL, supporting 800 × 600/1024 × 768@60Hz Industrial resolution.

6.2 Chip Architecture

Chronotel CH7301 (DVI encoding)+DS90C387 LVDS transmitter+matching TTL conversion chip

6.3 Sub card jumper configuration

JP1: LCD screen power supply selection 3.3V/5V

JP2: LVDS output enabled/disabled

6.4 Interface pins

Complete DVI (CN1), LVDS (CN2), and TTL (CN3) panel connectors with all signal, power, and ground definitions table

Additional chapter: Safety regulations and global after-sales service

Safety operation terms

Before disassembly, completely cut off the power, stay away from liquids, high temperatures, and blocked ventilation vents

The replacement model of the CR2032 lithium battery on the motherboard is incorrect and there is a risk of explosion. The waste battery is being recycled in compliance with regulations

Private disassembly, water ingress, incorrect voltage, and physical impact are not covered by the warranty